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EFFECTS OF DIFFUSION WELDING PARAMETERS ON JOINT STRENGTH OF SiCw/6061AI COMPOSITE

L.M. Liu , J.T. Niu , Z.H. Lai , Y.L. Guo and J.P. Zhai (National Key Laboratory of Advanced Welding Production Technologyt HIT , Harbin 150001 , China)

金属学报(英文版)

Diffusion welding was used to join SiCw/6061AI composites. The effects of welding pammeters on strength Of welded joint were investigated. JOint Of high quality for SiCw/6061Al composites can be obtained with aPPropriate diffesion welding parameters.

关键词: diffusion welding , null

HIT-J01腻子的制备及性能

钟正祥 , 刘丽 , 彭磊 , 金兆国 , 刘斌

宇航材料工艺 doi:10.3969/j.issn.1007-2330.2015.04.009

采用有机硅树脂掺杂无机粒子制备了一种耐高温腻子(HIT-J01),研究了其粘接性能、膨胀特性和抗热震性能.通过SEM及XRD分析了腻子的微观结构和相变化.结果表明:制备的腻子具有良好的粘接和抗热震性能,粘接C/SiC的单搭接剪切强度为5.5 MPa,1 200℃在线单搭接剪切强度1.8 MPa.腻子同基材C/SiC具有良好的热膨胀匹配性能.HIT-J01腻子在高温条件下生成的Al2O3·(B2O3)n融体.在风洞考核环境下,腻子封堵面平均温度高达1 200℃,最高温度达到1 400℃,风洞实验后,腻子表观平整、无裂纹.

关键词: 耐高温 , 热膨胀 , 风洞考核 , 剪切强度

利用AFORS-HET对PHIT太阳电池的模拟优化

姚尧 , 肖少庆 , 刘晶晶 , 顾晓峰

人工晶体学报

运用模拟软件AFORS-HET对TCO/a-Si∶ H(n)/a-Si∶ H(i)/c-Si(p)/Ag结构的异质结(HIT)太阳电池进行仿真,分析其光伏输出特性随发射层掺杂浓度、晶硅衬底掺杂浓度、透明导电氧化物薄膜(TCO)的选择以及TCO功函数的变化规律.结果显示,当发射层掺杂浓度大于1.0×1020 cm-3,晶硅衬底掺杂浓度大于1.2×1016 cm3,以ZnO为TCO层且ZnO的功函数低于4.4 eV时,电池的开路电压、短路电流密度、填充因子及电池转换效率达到最优值,光电转换效率最高达到19.18%.

关键词: 异质结太阳电池 , 透明导电氧化物薄膜 , AFORS-HET , 功函数

Development of an advanced A-TIG (AA-TIG) welding method by control of Marangoni convection

Materials Science and Engineering a-Structural Materials Properties Microstructure and Processing

A new type of tungsten inert gas (TIG) welding has been developed, in which an ultra-deep penetration is obtained. In order to control the Marangoni convection induced by the surface tension gradient on the molten pool, He gas containing a small amount of oxidizing gas was used. The effect of the concentration Of O-2 and CO2 in the shielding gas on the weld shape was studied for the bead-on-plate TIG welding of SUS304 stainless under He-O-2 and He-CO2 mixed shielding gases. Because oxygen is a surface active element for stainless steel, the addition of oxygen to the molten pool can control the Marangoni convection from the outward to inward direction on the liquid pool surface. When the oxygen content in the liquid pool is over a critical value, around 70ppm, the weld shape suddenly changes from a wide shallow shape to a deep narrow shape due to the change in the direction of the Marangoni convection. Also, for He-based shielding gas, a high welding current will strengthen both the inward Marangoni convection on the pool surface and the inward electromagnetic convection in the liquid pool. Accordingly, at a welding speed of 0.75 mm/s, the welding current of 160 A and the electrode gap of I mm under the He-0.4%O-2 shielding, the depth/width ratio reaches 1.8, which is much larger for Ar-O-2 shielding gas (0.7). The effects of the welding parameters, such as welding speed and welding current were also systematically investigated. In addition. a double shielding gas method has been developed to prevent any consumption of the tungsten electrode. (c) 2008 Elsevier B.V. All rights reserved.

关键词: Weld shape;Oxygen;Helium;Marangoni convection;Electromagnetic;convection;Double shielding gas;gas tungsten arc;shape variations;oxide fluxes;penetration;parameters

STUDY ON DIFFUSION WELDING OF ALUMINIUN MATRIX COMPOSITE

J. T. Niu , L. M. Liu , J. P. Zhai , J. Yu , X. M. Zhang (National Key Laboratory of Advanced Welding Production Technology , HIT , Harbin 750001 , China)

金属学报(英文版)

Effects of diffusion welding parameters on strength of welded joint based on particle reinforced alumini- um matrix composite Al2O3p/6061Al were studied by comparing with aluminium matrix alloy,Mecha- nism for the loss of joint strength was analyzed.It was pointed out that the key processing parameters affecting the strength of joint was the welding temperature.The high quality joint can be successfully obtained with appropriate diffusion welding parameters.

关键词: particle reinforced aluminium matrix composite , null , null

THE CHANGING ROLE OF THE NATIONAL LABORATORIES IN MATERIALS RESEARCH

WADSWORTH Jeffrey and FLUSS Michael(Chemistry and Materials Science Directorate , Lawrence Livermore National Laboratory , Livermore , CA 94551)

金属学报(英文版)

The role of the National Laboratories is summarized from the era of post World War II to the present time. The U.S. federal government policy for the National Laboratories and its influence on their materials science infrastructure is reviewed with respect to .determining overall research strategies, various initiatives to interact with industry (especially in recent years),building facilities that serve the nation, and developing leading edge research in the materials sciences. Despite reductions in support for research in the U.S. in recent years, and uncertainties regarding the specific policies for Research &Development (R&D) in the U.S., there are strong roles for materials research at the National Laboratories. These roles will be centered on the abilities of the National Laboratories to field multidisciplinary teams, the use of unique cutting edge facilities, a focus on areas of strength within each of the labs,increased teaming and partnerships, and the selection of motivated research areas. It is hoped that such teaming opportunities will include new alliances with China, in a manner similar, perhaps, to those recently achieved between the U.S. and other countries.

关键词: : U.S. Materials Science. U.S. National Laboratories and Facilities , null

Deformation at Room and Low Temperatures and Martensite Transformation in Resistance Spot Welding Duplex γ & α(δ) Materials of 301L Stainless Steel

Wei LIU

材料科学技术(英)

Transformation induced plasticity (TRIP) and twinning induced plasticity (TWIP) effects had been widely studied in single austenite steel. But in duplex γ & α(δ) phase, such as welding materials of stainless steel, they had been less studied. Tensile shear loading experiment of resistance spot welding specimens prepared with 2 mm 301L sheets, was carried out at 15℃ and -50℃. Optical microscopy and scanning electron microscopy (SEM) as well as X-ray diffraction (XRD) were used to investigate the microstructure of weld nugget, and specimens fracture surface. The results showed that the initial weld nugget was composed of 8.4% α(δ) ferrite and 91.6% austenite. Tensile shear load bearing capacity of spot welding specimen at -50℃ was 24.8 kN, 17.7% higher than that at 15℃. About 78.5 vol. pct. martensite transformation was induced by plastic deformation at -50℃, while about 67.9 vol. pct transformation induced at 15℃. The plasticity of spot welding joint decreased with the decline of experimental temperature.

关键词: 301L stainless steel , stainless , steel , Resistance , spot , wel

Advanced Materials for Energy Storage

Advanced Materials

Popularization of portable electronics and electric vehicles worldwide stimulates the development of energy storage devices, such as batteries and supercapacitors, toward higher power density and energy density, which significantly depends upon the advancement of new materials used in these devices. Moreover, energy storage materials play a key role in efficient, clean, and versatile use of energy, and are crucial for the exploitation of renewable energy. Therefore, energy storage materials cover a wide range of materials and have been receiving intensive attention from research and development to industrialization. In this Review, firstly a general introduction is given to several typical energy storage systems, including thermal, mechanical, electromagnetic, hydrogen, and electrochemical energy storage. Then the current status of high-performance hydrogen storage materials for on-board applications and electrochemical energy storage materials for lithium-ion batteries and supercapacitors is introduced in detail. The strategies for developing these advanced energy storage materials, including nanostructuring nano-/microcombination, hybridization, pore-structure control, configuration design, surface modification, and composition optimization, are discussed. Finally, the future trends and prospects in the development of advanced energy storage materials are highlighted.

关键词: lithium-ion batteries;carbon nanotube electrodes;enhanced hydrogen;storage;metal-organic frameworks;double-layer capacitors;n-h system;carbide-derived carbons;ammonia borane dehydrogenation;ordered;mesoporous carbons;high-rate performance

Key Problems in Microforming Processes of Microparts

Chunju WANG , Debin SHAN , Bin GUO , Jian ZHOU , Lining SUN

材料科学技术(英)

From the viewpoint of production engineering, microforming is considered as an effective process to fabricate various microparts. Several key problems in microforming processes were investigated. A new microforming apparatus with a high stiffness piezoelectric actuator as the punch driver was developed to produce microparts. To improve the forming abilities and locate the billets, a floating microdie was designed. The size effects of the billets and die cavities on the microforming abilities were studied with upsetting and coining tests, respectively. And the isothermal microforming process of microgears was performed with the developed microforming apparatus. Several analysis methods were used to evaluate the forming quality of the microparts.

关键词: Microforming , 尺寸效应 , 微塑性成形设备 , 浮动

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